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Manufacturing method of 1ml vial packaging and boxing machine

发布日期:2019-12-27 17:10 Document serial number: 19546522Release date: 2019-12-27 17:10
Manufacturing method of 1ml vial packaging and boxing machine

The utility model relates to the field of medical bottle making, in particular to a cartoning machine for 1ml vial packaging.



Background technique:

In the early days, penicillin was mostly used for its packaging, hence the name Xilin bottle. There are brown, transparent and other types of boring bottles. The boring silicon bottles are the mainstream products on the market. The general production process of a vial includes the following steps: blanking-fusing-back cover-bottle mouth production-appearance dimension inspection-annealing-packaging and other processes. The existing vial production is generally automated by a production line. The finished product will be annealed in an annealing furnace before packaging to ensure the quality of the bottle, but the internal material structure of the bottle will change during annealing. Due to the high temperature, some bubbles, black spots, etc. will also be generated, affecting the use of subsequent products. Therefore, it is necessary to sort the defective bottles before packaging, and then pack the qualified bottles. The current equipment generally adopts single-line packaging, and the speed of conveying and sorting is faster than that of the packaging line, resulting in a slowdown in the overall production rhythm. Therefore, increasing the line packaging is helpful to improve the work efficiency of the entire production line.



Technical realization elements:

In view of the above problems, the purpose of the present invention is to provide a 1ml vial packaging and cartoning machine, which can transport vials to two independent packaging mechanisms through a dual guide chuck to achieve a sorting belt for two Packing at two independent stations improves packaging efficiency and appearance quality.

The technical solution of the utility model is realized by the following method: a 1ml box packaging machine for vials, which is composed of a main conveyor belt, a packaging machine base, a defective station, an a-line packaging mechanism, a b-line packaging mechanism, It consists of a picking belt, a vertical bottle indexing mechanism, a turntable pick-and-place mechanism, and a dual guide chuck assembly. The packaging machine base is a frame metal structure. The main conveyor belt is longitudinally arranged on the left side of the packaging machine base. Position, a-line packaging mechanism and b-line packaging mechanism are installed from left to right in the middle position above the base of the packaging machine. The sorting belt is installed horizontally above the base of the packaging machine and is in a defective position, a-line packaging mechanism and b-line packaging. Outside the mechanism, the vertical bottle indexing mechanism is installed at the end of the main conveyor belt. The turntable pick-up and delivery mechanism and the dual guide chuck assembly are installed from the left to the right on the packaging machine base and above the sorting belt. It is characterized by: The a-line packaging mechanism and the b-line packaging mechanism described above have the same structure but are in different positions. The a-line packaging mechanism is composed of a packaging box, a suction cup assembly, a guide rail, and a u-shaped fork. On the base of the packaging machine, the guide rail is installed longitudinally on the base of the packaging machine on the right side of the packaging box. The suction cup assembly is fixed on the guide rail. The u-shaped fork is fixed with the guide rail and is above the sorting belt.

The two u-shaped forks are staggered and arranged laterally to form a gap.

The turntable pick-up and delivery mechanism is composed of a receiving turntable assembly, a receiving drive motor, a feeding turntable assembly, a baffle, a guide groove, and a gear assembly. The receiving turntable assembly is fixed on the packaging machine base through the receiving drive motor. The feeding turntable assembly is mounted on one side of the receiving turntable assembly through a gear assembly. One end of the baffle plate is fixed on the guide groove, one end is above the receiving turntable assembly, and the guide groove is installed outside the feeding turntable assembly.

The feed receiving turntable assembly is provided with two sets of feeding bottle placing arc openings, and the feeding turntable assembly is provided with a feeding feeding bottle setting arc openings corresponding to the feeding receiving bottle placing arcs.

The dual-feed chuck assembly is composed of a dual-feed chuck and a steering motor. The steering motor is fixed above the base of the packaging machine. The dual-feed chuck is connected and fixed at the lower end of the steering motor and on the right side of the guide groove. Dual-feed chucks perform angular rotation.

The dual guide chuck is provided with an upper curve guide groove and a lower curve guide groove. When the upper curve guide groove entrance corresponds to the guide groove exit, the upper curve guide groove exit and the u-shaped fork inlet of the b-line packaging mechanism Correspondingly, when the lower curve guide groove entrance corresponds to the material guide groove exit, the lower curve guide groove exit corresponds to the u-shaped fork entrance of the a-line packaging mechanism.

In the utility model, a horizontal vial bottle is placed vertically by a vertical bottle indexing mechanism, and is conveyed to a u-shaped fork of the a, b line packaging mechanism through a turntable pick-up and discharge mechanism, and the vial assembly is used to lift the vial to the packaging box. Double-line packaging can improve the working efficiency of the whole line by more than 2 times.

BRIEF DESCRIPTION OF THE DRAWINGS

Figure 1 is a top view of the present invention;

Figure 2 is a side view of the present invention;

Figure 3 is a top view of the turntable pick-up and drop-off mechanism;

Figure 4 is a side view of the turntable pick-up and drop-off mechanism;

Figure 5 is a schematic diagram of a dual-feed chuck.

In the picture: 1 main conveyor belt, 2 packaging machine bases, 3 defective stations, 4a line packaging mechanism, 5b line packaging mechanism, 6 sorting belts, 7 vertical bottle indexing mechanism, 8 turntable pick and place mechanism, 9 dual guidance Material chuck, 10 vials.

detailed description

As shown in FIGS. 1 and 2, the utility model is a 1ml vial packaging and cartoning machine, which is composed of a main conveyor belt 1, a packaging machine base 2, a defective station 3, an a-line packaging mechanism 4, and a b-line packaging mechanism. 5. Sorting belt 6. Vertical bottle indexing mechanism 7. Turntable pick-up and drop-off mechanism 8. Bidirectional guide chuck 9. The packaging machine base 2 is a frame metal structure. The main conveyor belt 1 is arranged longitudinally on the packaging machine base 2. On the left, the defective station 3, the a-line packaging mechanism 4 and the b-line packaging mechanism 5 are sequentially installed from the left to the right at the middle position above the packaging machine base 2, and the sorting belt 6 is horizontally installed above the packaging machine base 2 and is in the secondary position. Outside the product station 3, the a-line packaging mechanism 4 and the b-line packaging mechanism 5, the vertical bottle indexing mechanism 7 is installed at the end of the main conveyor belt 1, the turntable pick-up mechanism 8 and the dual-feed chuck 9 are in order from left to right. It is installed above the packaging machine base 2 and above the sorting belt 6. The a-line packaging mechanism 4 and the b-line packaging mechanism 5 have the same structure but are in different positions. The a-line packaging mechanism 4 is composed of a packaging box 4-1, Suction cup assembly 4-2, guide rail 4-3, u-shaped fork 4-4, three packaging boxes 4-1 are installed on the packaging machine base 2, The guide rail 4-3 is vertically installed on the packaging machine base 2 on the right side of the packaging box 4-1. The suction cup assembly 4-2 is fixed on the guide rail. The u-shaped fork 4-4 is fixed with the guide rail 4-3 and is on the sorting belt. Above the six, the two u-shaped forks 4-4 are staggered in lateral position and form a gap.

It is known from FIG. 3 and FIG. 4 that it is a plan view of the turntable pick-up mechanism. The turntable pick-up mechanism 8 is composed of a receiving turntable assembly 8-1, a receiving drive motor 8-2, a feeding turntable assembly 8-3, and a baffle 8. -4, material guide groove 8-5, gear assembly 8-6, material receiving turntable assembly 8-1 is installed and fixed on the packaging machine base 2 through the material receiving driving motor 8-2, and the feed turntable assembly 8-3 is passed through the gear assembly 8-8 is engaged on the receiving turntable assembly 8-1 side, one end of the baffle 8-4 is fixed on the guide groove 8-5, one end is above the receiving turntable assembly 8-1, and the guide groove 8-5 is installed On the outside of the feeding turntable assembly 8-3, the receiving turntable assembly 8-1 is provided with two sets of receiving bottle placing arc openings 8-1-1, and the feeding turntable assembly 8-3 is provided with a receiving set The bottle feed arc opening 8-3-1 corresponding to the bottle arc opening 8-1-1, the dual-feed chuck assembly 9 is composed of a dual-feed chuck 9-1 and a steering motor 9-2. The steering motor 9-2 is fixed above the packaging machine base 2. The dual guide chuck 9-1 is connected and fixed at the lower end of the steering motor 9-2 and on the right side of the guide groove 8-5. The steering motor 9-2 drives the dual guide. The chuck 9-1 performs angular rotation motion.

It is known from FIG. 5 that it is a schematic diagram of a dual guide chuck. The dual guide chuck 9-1 is provided with an upper curve guide groove 9-1-1 and a lower curve guide groove 9-1-2. When the inlet of the guide groove 9-1-1 corresponds to the outlet of the guide groove 8-5-1, the outlet of the upper curve guide groove 9-1-1 corresponds to the inlet of the u-shaped fork 4-4 of the b-line packaging mechanism 5. The current curve guide When the inlet of the groove 9-1-2 corresponds to the outlet 8-5-1 of the guide groove, the outlet of the lower curve guide 9-1-2 corresponds to the inlet of the u-shaped fork 4-4 of the a-line packaging mechanism 4.

When working, the vial 10 moves laterally from the main conveyor 1, and when the defective vial 10 reaches the defective station 3, it is transferred to the waste box of the defective station. When the qualified product reaches the end of the main conveyor 1, The main conveyor belt 1 is stopped, and the vertical bottle indexing mechanism 7 grasps two adjacent vials 10 on the main conveyor belt 1, and then vertically puts them into the material receiving arc on the material receiving turntable assembly 8-1. In the mouth 8-1-1, the feed turntable assembly 8-1 is driven clockwise by the drive of the feed drive motor 8-2 and the feed turntable assembly 8-3 is driven to rotate counterclockwise by the gear assembly 8-6. When the bottle 10 is rotated to the position of the baffle 8-4, it is pushed to the inner arc of the guide groove 8-5 by the baffle 8-4, and the vial 10 continues to reach the guide groove outlet 8 under the rotation of the feed turntable assembly 8-3. -5-1, the above steps are repeated, and finally the vials 10 are stacked side by side to the guide tank outlet 8-5-1.

When packaging is required by the a-line packaging mechanism 4, the steering motor 9-2 is used to drive the dual-material guide chuck 9-1 to perform angular rotation until the lower curve guide groove 9-1-2 entrance and the guide groove exit 8-5 Corresponding to -1, the exit of the lower curve guide groove 9-1-2 corresponds to the u-shaped fork 4-4 inlet of the a-line packaging mechanism 4, and the vial 10 is transported to the a-line packaging mechanism 4 by the sorting belt 6. Inside the U-shaped fork 4-4, and then suspend the vials 10 in the U-shaped fork 4-4 and arrange them neatly in the packing box 4-1 through the suction cup assembly 4-2; when the b-line packaging is needed, only the steering The motor 9-2 drives the upper curve guide groove 9-1-1 of the dual guide chuck 9-1 and the inlet of the guide groove 8-5-1 corresponds to the vial 10 and enters the b-line u-shaped fork 5-4. Inside, the vials 10 in the b-line u-shaped fork 5-4 are hoisted and arranged neatly in the b-line packing box 5-1 through the b-line sucker assembly 5-2. Repeat the above steps, the vial 10 will be continuously packed in the corresponding packaging boxes of line a, b, and transferred to the next step for packaging operations.

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